MATERIAL SAFETY DATASHEET
MSDS-3 |
ZIRCAR Ceramics, Inc. |
1. Product Identification
Trade Name: |
Silica Products |
Chemical Name: |
Mixture |
|
Group 1 |
Synonym: Silica Rigidizer |
Molecular Formula: SiO2 |
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Types: SI-RIG |
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Group 2 |
Synonym: Microporous Thermal Insulation |
Molecular Formula: SiO2 |
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Types: ZIRPOR-1, ZIRPOR-2, ZIRPOR-3, ZIRPOR-4, ZIRPOR-5, MICROSIL |
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| Group 3 | Synonym: Silica Rigidizer | Molecular Formula: SiO2 | ||
| Types: HO | ||||
| Group 4 | Synonym: Silica Blanket | Molecular Formula: SiO2 | ||
| Types: MNSB | ||||
2. Composition / Information on Ingredients
Component |
Molecular Formula |
CAS Number |
Silica (amorphous) |
SiO2 |
7631-86-9 |
| Groups from Section One | Components | % by Weight |
| Group 1 | SiO2 (amorphous) | 40 42.5 |
| Group 2 | SiO2 (amorphous) | 40 - 80 |
| Group 3 | SiO2 (amorphous) | 27 - 35 |
| Group 4 | SiO2 (amorphous) | >98 |
Other Components
| Group 3 from Section One | Components | CAS Number | % by Weight |
| Oxirane, methyl-, block polymer** | 9003-11-6 | 1 - 5 | |
| Oxirane, methyl-, polymer** | 9003-11-6 | 1 - 5 | |
| **May contain traces
of the following: |
Ethylene oxide | 75-21-8 | Trace |
| Propylene oxide | 75-56-9 | Trace | |
| 1,4-dioxane | 123-91-1 | Trace |
Exposure Guidelines
| Silica (amorphous) | |
OSHA PEL as 8 hr TWA |
20 mppcfa, 80 mg/m3 |
NIOSH PEL as 8 hr TWA |
6 mg/m3 |
Canadian PEL as TWA |
2/5 mg/m3 Total mass/Respirable Mass |
ILDH Level by SCPC |
3000 mg/m3 |
Carcinogenicity by ACGIH |
Group 3 |
| Other Components | |
Oxirane, methyl-, block polymer |
None established. |
Oxirane, methyl-, polymer |
None established. |
Ethylene oxide |
1 ppm TWA |
Propylene oxide |
20 ppm (50 mg/m³) TWA |
1,4-dioxane |
25 ppm (90 mg/m³) (skin) TWA |
3. Hazard Identification
Emergency Overview |
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TARGET ORGANS: Skin, eyes, and lungs |
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CAUTION: Handling or machining of these products may produce respirable dust particles. Dust may irritate eyes, skin respiratory tract. |
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Inhalation |
Dust may cause irritation or soreness of throat and nose. |
Eye Contact |
Dust may cause temporary irritation or inflammation. |
Skin Contact |
May cause temporary dryness, irritation or rash. |
Ingestion |
Ingestion is unlikely. May cause gastrointestinal disturbances. Never induce vomiting without the advice of a physician. |
Medical Conditions Aggravated by Exposure: Respiratory effects may be aggravated by smoking. Pre-existing respiratory problems may be aggravated by dust. Removal of used product, sanding, scraping, or otherwise destroying the integrity of the dried product may result in the release of silica dust. Pre-existing medical conditions, including dermatitis, asthma or chronic lung disease may be aggravated by exposure to silica dust; individuals who are atopic (with a history of allergies) may experience greater amounts of skin and respiratory irritation. |
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| Hazard Classification: The International Agency for Research on Cancer (IARC) has determined that amorphous silica is not classifiable as to its carcinogenicity to humans (Group 3). IARC classified respirable crystalline silica, a possible byproduct of amorphous silica devitrification following sustained, high-temperature (>1800°F) use, as a substance known to be carcinogenic to humans (Group 1). | |
The Hazardous Materials Identification System (HMIS)-
|
Groups from Section One |
Health |
Flammability |
Physical Hazard |
| Group 1 | 1* | 0 | 0 |
| Group 2 | 1* | 0 | 1 |
| Group 3 | 1 | 0 | 0 |
| Group 4 | 1 | 0 | 0 |
Note: * denotes potential for chronic effects.
4. First Aid Measures
Inhalation: Remove to fresh air. Rinse mouth to clear throat and expel liquid. Blow nose to evacuate dust. Consult a physician if irritation persists.
Eye Contact: Products can be physical irritants to eyes. If eyes become irritated, flush immediately with large amounts of lukewarm water for at least 15 minutes. Eyelids should be held away from the eyeball to ensure thorough rinsing. Do not rub eyes. Keep hands or contaminated body parts away from eyes. Remove contact lenses. If irritation persists, consult a physician.
Skin Contact: Products are irritants. Wash with soap and water. For dryness, a skin cream may be helpful. Do not apply anything to a rash. Consult a physician if irritation persists.
Ingestion: Drink plenty of water. Do not induce vomiting without advice of a physician. Seek medical attention.
5. Fire Fighting Measures
Materials are not combustible.
| NFPA Codes: | Flammability: 0 | Health: 1 | Reactivity: 0 | Special: 0 |
NFPA Unusual Hazards: None
Flammable Properties: None
Flash Point: None
Hazardous Decomposition Products: Decomposition products may include carbon
monoxide and carbon dioxide.
Unusual Fire and Explosion Hazard: None
Extinguishing Media: Use extinguishing media suitable for type of surrounding
fire.
6. Accidental Release Measures
Spill Procedures: Contain with absorbent material, such as clay, soil or any commercially available absorbent. Shovel reclaimed liquid and absorbent into recovery or salvage drums for disposal. Clean up procedures should minimize formation of airborne dusts. Remove dust by vacuuming using HEPA filtration where possible. Liquid products (groups 1) should be cleaned up with sponge, mop or cloth.
Large liquid spills: Dike to prevent further movement and reclaim into recovery or salvage drums or tank truck for disposal.
Release into Air: Prevent release of airborne particulates where possible. Not a regulated hazardous substance. See section 8 for appropriate engineering controls.
Release into Water: Release into water is not appropriate. Not a regulated hazardous substance. Landfill dusts and debris consistent with local regulations.
7. Handling and Storage
Storage: These materials are stable and may be stored indefinitely. Physical abrasion may produce small amounts of respirable dusts. Liquid products (group 1) should be stored in a sealed container. See precautions under section 8.
Normal Use: Materials are stable under normal use and are not expected to produce significant hazardous by-products or emissions.
Machining and Cutting: These materials may produce respirable and nuisance dusts when machined or cut. See section 8 for exposure controls and personal protection during machining or installation procedures.
High Temperature Conditions: Service significantly above the product design temperature may increase friability and the possibility of generating airborne particulates. While not considered problematic during use, airborne particulates may complicate removal activities. It is recommended that product use be carefully matched to design parameters.
After Service: As manufactured these products may contain amorphous silica which may transform upon heating (temperatures greater than 1000oc for extended periods of time) to cristobalite (CAS # 14464-46-1), a form of crystalline silica. Removal of these products after use may generate dusts. Prolonged or repeated inhalation of respirable free crystalline silica dust may cause delayed lung injury (silicosis). The IARC has classified crystalline silica as group 2A, probable human carcinogen. There is sufficient evidence of carcinogenicity in animals, but limited evidence in humans. OSHA's final rule limit and ACGIH'S tlv for respirable cristobalite is .05 mg/m3 . Product removal must consider the possibility of usage above design temperatures. See section 8 for appropriate respiratory protection during removal.
Empty Containers: Product packaging may contain residue. Do not reuse.
Engineering Controls: |
Use dust suppression controls. Local exhaust ventilation, point of generation dust collection, and/or down-draft work stations to minimize airborne dust generation are recommended when machining product. |
Respiratory Protection: |
Use appropriate protection pursuant to OSHA 29CFR 1910.134 and 29CFR 1926.103. The following information is provided as a guide and reflects industry recommendations for control of dust. |
PPE Other |
Work clothes should be washed separately and the washing machine rinsed following use. If possible, do not take work clothes home following machining or removal activities that produce significant amounts of dust. |
Skin Protection |
Wear gloves, head coverings, and full body clothing to prevent skin irritation. Disposable clothing may be used. Store work clothes and street clothes separately. |
Eye Protection |
Wear safety glasses or chemical goggles to prevent eye contact. Do not wear contact lenses without goggles. Do not get dust or liquids into eyes. Have eye washing facilities available when using products. |
These products are generally not hazardous during normal use. These guidelines are provided for special circumstances involved in machining , use and or after service removals. See section 7 for after service and section 13 for disposal recommendations. |
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9. Physical/Chemical Properties
| = | Form |
Appearance |
Odor |
Solubility in H2O |
Group 1 |
Liquid cloudy |
Clear to light gray |
Odorless to slight ammonia |
N/A |
Group 2 |
Rigid shapes |
Brown to White |
Odorless |
Insoluble |
Group 3 |
Liquid |
Blue |
Odorless |
N/A |
| Group 4 | Fibrous Mat | White | Odorless | N/A |
|
S. G. |
Melting Point |
Viscosity |
% Volatile |
pH |
Group 1 |
1.3 |
>1698oC (3088oF) |
7 cps maximum |
60 wt. % H2O |
8 |
Group 2 |
varies |
>1300oC (2372oF) |
N/A |
0 |
N/A |
|
Group 3 |
1.18-1.30 @ 77º F |
>1698oC (3088oF) |
30 cps maximum |
64-72 wt. % H2O |
10.1-10.5 |
| Group 4 | 2.2 | 1649oC (3000oF) | N/A | 0 | 7.75 - 8.00 |
10. Stability and Reactivity
Stability: Stable under conditions of normal use..
Chemical Incompatibilities: Groups 1 and 2: Powerful oxidizers; fluorine, chlorine trifluoride, manganese trioxide, oxygen difluoride, etc. Group 3: Soluble in hydrofluoric acid, phosphoric acid, and concentrated alkali.
Hazardous Decomposition Products: Groups 1 and 2: None, Group 3: Decomposition products may include carbon monoxide and carbon dioxide.
11. Toxicology
The International Agency for
Research on Cancer (IARC), has concluded that amorphous silica is "not
classifiable as to its carcinogenicity to humans (Group 3)" based on "inadequate
evidence in humans for the carcinogenicity of amorphous silica" and "inadequate
evidence in experimental animals for the carcinogenicity of synthetic amorphous
silica" (IARC Monograph 68, June 1997, p. 210-211).
EPIDEMIOLOGY:
IARC noted that "very little epidemiological
evidence was available" for amorphous silica. In evaluating the results of three
community-based case-control studies, IARC concluded that "no association was
detected for mesothelioma with biogenic amorphous silica fibres." (IARC
Monograph 68, June 1997, p. 208).
TOXICOLOGY:
A food-grade miconized synthetic amorphous silica
was tested by oral administration to mice and rats. No increased incidence of
tumors was seen. In another study in rats, using intrapleural implantation of
two different preparations of synthetic amorphous silica, no increased incidence
of tumors were observed (IARC Monograph 68, June 1997, p. 209).
12. Ecological Information
Ecotoxicological Information: No information available.
Distribution: Silica is naturally occurring and widely distributed in igneous rock. Secondary deposits in sedimentary rock may be found.
Chemical Fate Information: The relative inertness of this material indicates that they it be highly persistent in the environment. No information regarding any negative effects of this persistence has been noted.
13. Disposal Information
Disposal: These products are not classified as hazardous
waste according to Federal regulations (40 CFR 261). Check local, regional,
state or provincial regulations for applicable requirements for disposal. Any
processing, use, alteration or chemical additions to the product, as purchased,
may alter the disposal requirements. Under Federal regulations, it is the waste
generator's responsibility to properly characterize a waste material, to
determine if it is a "hazardous" waste.
Empty Containers: Empty containers may contain product dust or residue. Do not re-use.
Disposal regulations vary. Consult with all applicable regulations prior to disposal.
14. Transportation Information
Not regulated hazardous substances, no specific regulations apply.
15. Regulatory Information
16. Other
After-Service: Removal
The amorphous silica contained in this product may devitrify and form
cristobalite (a form of crystalline silica) when used at temperatures above
1000°C for sustained periods. Chronic exposure to respirable crystalline silica
may lead to lung disease. IARC has concluded that: "Crystalline silica inhaled
in the form of quartz or cristobalite from occupational sources is carcinogenic
to humans (Group 1)." [IARC Monograph 68, June 1997, p. 210-211]. The
Occupational Safety and Health Administration (OSHA) has adopted a permissible
exposure limit (PEL) for respirable cristobalite at 0.05 mg/m³. When needed, the
use of proper exposure controls and respiratory protection is recommended to
reduce potential health risks and to ensure compliance with OSHA requirements.
The evaluation of workplace hazards and the identification of appropriate
respiratory protection is best performed, on a cases by case basis, by a
qualified Industrial Hygienist.
The information contained herein is based on data considered to be accurate as of the preparation or revision date. It is provided in good faith and in compliance with state and federal regulations. No warranty or representation, express or implied is made as to the accuracy or completeness of this information. Other national, state and/or local regulations may apply.