MATERIAL SAFETY DATASHEET
MSDS-9 |
ZIRCAR
Ceramics, Inc. |
1. Product Identification
Trade Name: |
Soluble Fiber Insulation |
Chemical Name: |
Mixture |
|
Group 1 |
Synonym: Soluble Fiber Insulation Products |
Molecular Formula: SiO2 · CaO · MgO |
||
Types: Z-CAL/1800 |
||||
| Group 2 | Synonym: Soluble Fiber Insulation Products | Molecular Formula: SiO2 · MgO | ||
| Types: NKOM, UNIFORM B1, Z-MAG/2300 | ||||
| Group 3 | Synonym: Soluble Fiber Blanket | Molecular Formula: SiO2 · MgO | ||
| Types: Z-MAG-B | ||||
| Group 4 | Synonym: Soluble Fiber Insulation Products | Molecular Formula: SiO2 · MgO | ||
| Types: MAG-30, UNIFORM B2 | ||||
| Group 5 | Synonym: Soluble Fiber Paper | Molecular Formula: SiO2 · MgO | ||
| Types: Z-MAG-P | ||||
2. Composition / Information on Ingredients
Component |
Molecular Formula |
CAS Number |
Silica (amorphous) |
SiO2 |
7631-86-9 |
Calcium Magnesium Silicate Fiber (amorphous) |
SiO2· CaO · MgO |
Mixture |
Magnesium Silicate Fiber (amorphous) |
SiO2· MgO |
436083-99-7 |
| Acrylic Latex | Mixture | |
| Aluminum Sulfate | 10043-01-3 |
| Groups from Section One | Components | % by Weight |
| Group 1 | Silica (amorphous) | 21 - 25 |
| Calcium Magnesium Silicate Fiber (amorphous) | 75 - 79 | |
| Group 2 | Silica (amorphous) | 22 - 40 |
| Magnesium Silicate Fiber (amorphous) | 60 - 78 | |
| Group 3 | Magnesium Silicate Fiber (amorphous) | 100 |
| Group 4 | Silica (amorphous) | 50 - 60 |
| Magnesium Silicate Fiber (amorphous) | 40 - 50 | |
| Group 5 | Calcium Magnesium Silicate Fiber (amorphous) | 80 - 90 |
| Acrylic Latex | 5 - 10 | |
| Aluminum Sulfate | 0 - 5 |
EXPOSURE GUIDELINES
| Silica (amorphous) | ||
OSHA PEL as 8 hr TWA |
20 mppcfa, 80 mg/m3 |
|
NIOSH PEL as 8 hr TWA |
6 mg/m3 |
|
Canadian PEL as TWA |
2/5 mg/m3 Total mass/Respirable Mass |
|
ILDH Level by SCPC |
3000 mg/m3 |
|
Carcinogenicity by ACGIH |
Group 3 |
|
| Calcium Magnesium Silicate Fiber (amorphous) | ||
OSHA PEL as 8 hr TWA |
Not established |
|
ACGIH PEL as 8 hr TWA |
Not established |
|
| Magnesium Silicate Fiber (amorphous) | ||
OSHA PEL as 8 hr TWA |
Not established |
|
ACGIH PEL as 8 hr TWA |
Not established |
|
| Particulates Not Otherwise Regulated, OSHA PEL as 8 hr TWA | ||
Total Dust |
15 mg/m³ |
|
Respirable Dust |
5 mg/m³ |
|
| Particulates Not Otherwise Classified (PNOC), ACGIH | ||
Inhalable particulate: |
10 mg/m³ |
|
Respirable particulate: |
3 mg/m³ |
|
| COMPONENTS | OSHA PEL | MANUFACTURER REG |
| Magnesium
Silicate Fiber (amorphous) Acrylic latex Aluminum sulfate |
None established None established None established |
See Section 8 below** None established None established |
3. Hazard Identification
Emergency Overview |
|
TARGET ORGANS: Skin, eyes, and lungs |
|
CAUTION: Handling or machining of these products may produce respirable dust particles. Dust may irritate eyes, skin respiratory tract. |
|
Inhalation |
Dust may cause irritation or soreness of throat and nose. |
Eye Contact |
Dust may cause temporary irritation or inflammation. |
Skin Contact |
May cause temporary dryness, irritation or rash. |
Ingestion |
Ingestion is unlikely. May cause gastrointestinal disturbances. Never induce vomiting without the advice of a physician. |
Medical Conditions Aggravated by Exposure: Respiratory effects may be aggravated by smoking. Pre-existing respiratory problems may be aggravated by dust. |
|
The Hazardous Materials Identification System (HMIS)-
|
Groups from Section One |
Health |
Flammability |
Physical Hazard |
| Groups 1, 2 and 4 | 1* | 0 | 0 |
| Group 3 | 1 | 0 | 0 |
| Group 5 | 1 | 1 | 0 |
Note: * denotes potential for chronic effects.
4. First Aid Measures
Inhalation: If respiratory tract irritation develops, move the person to a dust free location. Rinse mouth to clear throat and expel liquid. Blow nose to evacuate dust. Consult a physician if irritation persists.
Eye Contact: Products can be physical irritants to eyes. Do not rub eyes. Keep hands or contaminated body parts away from eyes. Remove contact lenses. Flush with water. If irritation persists, consult a physician.
Skin Contact: Products are irritants. Wash with soap and water. For dryness, a skin cream may be helpful. Do not apply anything to a rash. Consult a physician if irritation persists.
Ingestion: Drink plenty of water. Do not induce vomiting without advice of a physician. Seek medical attention.
Notes to Physicians: Skin and
respiratory effects are the result of temporary, mild mechanical irritation;
fiber exposure does not result in allergic manifestations.
5. Fire Fighting Measures
Materials are not combustible.
Packaging and surrounding materials may be combustible.
Use extinguishing agent suitable for surrounding
combustible materials.
6. Accidental Release Measures
Spill Procedures: Clean up procedures should minimize formation of airborne dusts. Remove dust by vacuuming using HEPA filtration where possible. or use wet sweeping or a dust suppressant where sweeping is necessary.
Release into Air: Prevent release of airborne particulates where possible.
Release into Water: Release into water is not appropriate. Not a regulated hazardous substance. Landfill dusts and debris consistent with local regulations.
7. Handling and Storage
Storage: These materials are stable and may be stored in a dry place indefinitely. Physical abrasion may produce small amounts of respirable dusts. Minimize airborne dusts by avoiding the unnecessary disturbance of materials
Normal Use: Materials are stable under normal use and are not expected to produce significant hazardous by-products or emissions.
Machining and Cutting: These materials may produce respirable and nuisance dusts when machined or cut. See section 8 for exposure controls and personal protection during machining or installation procedures.
High Temperature Conditions: Service significantly above the product design temperature may increase friability and the possibility of generating airborne fibers or particulates. While not considered problematic during use, airborne fibers may complicate removal activities. It is recommended that product use be carefully matched to design parameters.
After Service: The fibers used in Soluble Fiber Insulation may devitrify and form cristobalite (a form of crystalline silica) when used at temperatures above 1000°C for extended periods. Chronic exposure to respirable crystalline silica may lead to lung disease. IARC has concluded that "Crystalline silica inhaled in the form of quartz or crystobalite from occupational sources is carcinogenic to humans (Group 1)." OSHA has adopted a permissible exposure limit (PEL) for respirable crystobalite at 0.05 mg/m³. Appropriate ventilation and respiratory protection should be provided in compliance with OSHA standards. Strict adherence to recommended safe work practices is advised. Product removal must consider the possibility of usage above design temperatures. See section 8 for appropriate respiratory protection during removal.
Empty Containers: Product packaging may contain residue. Do not reuse.
8. Exposure Controls
Engineering Controls: |
Use dust suppression controls. Local exhaust ventilation, point of generation dust collection, and/or down-draft work stations to minimize airborne dust generation are recommended when machining product. |
Respiratory Protection: |
**There is no specific regulatory standard for Magnesium
Silicate Fiber (amorphous) in the U.S. OSHA’s “Particulate Not Otherwise
Regulated (PNOR)” standard [29 CFR 1910.1000, Subpart Z, Air Contaminants]
applies generally; Total Dust 15 mg/m³;
Respirable Fraction 5 mg/m³. |
PPE < 1.0 f/cc |
No specific recommendation, use personal protective equipment based on local conditions. |
PPE 1.0 f/cc to 5.0 f/cc |
Half-face, air purifying respirator equipped with a high efficiency particulate air (HEPA) filter cartridge. |
PPE 5.0 to 25 f/cc |
Full-facepiece, air purifying respirator equipped with a high-efficiency particulate air (HEPA) filter cartridge |
PPE > 25 f/cc |
Full-facepiece, positive pressure, supplied air respirator. |
PPE Other |
Work clothes should be washed separately and the washing machine rinsed following use. If possible, do not take work clothes home following machining or removal activities that produce significant amounts of dust. |
Skin Protection |
Wear gloves, head coverings, and full body clothing to prevent skin irritation. Disposable clothing may be used. Store work clothes and street clothes separately. |
Eye Protection |
Wear safety glasses or chemical goggles to prevent eye contact. Do not wear contact lenses without goggles. Do not get dust or liquids into eyes. Have eye washing facilities available when using products. |
These products are generally not hazardous during normal use. These guidelines are provided for special circumstances involved in machining , use and or after service removals. See section 7 for after service and section 13 for disposal recommendations. |
|
9. Physical/Chemical Properties
Group |
Form |
Appearance |
Odor |
Solubility in H2O |
Melting point |
| 1, 2 & 4 | Rigid insulation shapes | White to Light Blue |
Odorless |
Soluble |
1500-1550°C (2730-2820°F) |
| 3 | Flexible blanket | ||||
| 5 | Flexible Paper |
10. Stability and Reactivity
Conditions or materials to avoid: Avoid direct contact with strong acid environments.
Decomposition Products: Fibers contained in this product may form cristobalite when used at temperatures above 1000C for sustained periods of time. See section 7 for more information.
11. Toxicology
Epidemiology: The fibers used in these insulation products have not been the subject of epidemiological studies. Epidemiological studies related to other fiber chemistries of similar solubility have not identified a statistcally significant incidence of exposure-related respiratory disease.
Toxicology: These products have been
the subject of limited testing.
A review of available scientific literature suggests
an inverse relationship between dissolution rate and potential health effects;
i.e. the higher the dissolution rate of a fiber the lower its potential to
produce health effects. The dissolution rate of the fiber in these products has
been determined through standardized in
vitro testing. The dissolution rate of
the fiber in these products is higher than that of other fiber types that have
been tested in chronic animal studies and did not produce respiratory disease.
These products possesses a fiber chemistry within
the regulatory (European Commission Directive 97/69/EC) definition as a
"man-made vitreous (silicate) fiber with random orientation with alkaline oxide
and alkaline earth oxide (Na2O + K2O + CaO + MgO + BaO) content greater than 18%
by weight". The fiber in these products have been tested pursuant to EU protocol
ECB/TM/26, rev. 7, Nota Q, Directive 97/69/EC. The results for the short term
biopersistence test by inhalation (IH test) was 6 days; well below the
regulatory threshold of 10 days cited in Directive 97/69/EC. Based on testing
results, the fiber in these products is not regarded as potential carcinogens
and they ARE EXEMPT from European classification as such. By virtue of these
test results, these products ARE EXEMPT from European regulatory guidelines that
require hazard warning labels with specific risk phrases citing respiratory
disease potential. In addition, the fiber in these products have been tested in
an independent laboratory, by intratracheal (IT test) instillation, under a
protocol that was consistent with the requirements of the German Hazardous
Substances Ordinance (BGBI. I pp. 1782, 2049, Third Amendment, Appendix V, No.
7). The half-life clearance of the fiber in these products was 32.7 days; well
below the applicable regulatory thresholds. Based on the IT test results,
Isofrax products ARE EXEMPT from the requirements of the German Ordinance.
The definition of "irritant" contained in the hazard
communication standard, 29 CFR 1900.1200, Appendix A, is "...a reversible
inflammatory effect on living tissue by chemical action...". The fiber in these
products is an inert material which doesn't interact chemically with exposed
skin. However, there is a possibility that exposure to this product may cause
temporary mechanical irritation to the eyes, skin or respiratory tract (nose,
throat, lungs). This temporary irritation can be mitigated with proper handling
practices designed to limit exposure and the use of protective clothing
(glasses, gloves, clothing).
This product has not been specifically evaluated by
any regulatory authority or other classification entity, such as the
International Agency for Research on Cancer (IARC) or the National Toxicology
Program (NTP). Other types of man-made vitreous fibers (MMVF) have been
evaluated and subsequently classified as potential carcinogens. Various
classifications, such as "possible carcinogen", "probable carcinogen", and
"reasonably anticipated to be a carcinogen" have been given to other MMVF's.
12. Ecological Information
Ecotoxicological Information: No ecological concerns have been identified.
.13. Disposal Information
Waste Management: To prevent waste materials from becoming airborne during waste storage, transportation and disposal, a covered container or plastic bagging is recommended.
Disposal: The fiber in these products, as manufactured, is not classified as a hazardous waste according to Federal regulations (40 CFR 261). Any processing, use, alteration or chemical additions to the product, as purchased, may alter the disposal requirements. Under Federal regulations, it is the waste generator's responsibility to properly characterize a waste material, to determine if it is a "hazardous" waste. Disposal regulations vary. Check local, regional, state or provincial regulations to identify all applicable disposal requirements.
European Union: Waste from these
products is not classified as “hazardous” or “special” under European Union
regulations. Disposal is permitted at landfills licensed for industrial waste.
14. Transportation Information
Not regulated hazardous substances, no specific regulations apply.
15. Regulatory Information
US Federal Regulations:
| EPA: | Superfund Amendments and Reauthorization Act
(SARA) Title III - This product does not contain any substances reportable
under Sections 302, 304, 313, (40 CFR 372). Sections 311 and 312 (40 CFR
370) apply (delayed hazard). Toxic Substances Control Act (TSCA) - All substances in this product are listed, as required, on the TSCA inventory. Comprehensive Environmental Response, Compensation and Liability Act (CERCLA) and the Clean Air Act (CAA) - The fiber in these products have an average diameter greater than one micron and thus is not considered a hazardous air pollutant. |
| OSHA: | Comply with Hazard Communication Standards 29 CFR 1910.1200 and 29 CFR 1926.59 and the Respiratory Protection Standards 29 CFR 1910.134 and 29 CFR 1926.103. |
| States: | The fiber in these products is not known to be regulated. However, state and local OSHA and EPA regulations may apply to these products. If in doubt, contact your local regulatory agency. |
International Regulations:
| Canada: | Canadian Workplace Hazardous Materials
Information System (WHMIS): No Canadian Workplace Hazardous Materials Information System (WHMIS) categories apply to this product. Canadian Environmental Protection Act (CEPA) - All substances in this product are listed, as required, on the Domestic Substance List (DSL) |
| European Union: | European Directive 97/69/EC - By virtue of testing results, the fiber in these products has been exempted from classification and labeling as a potential carcinogen. |
16. Other
After-Service Insulation Removal
As produced, the fiber in these products are vitreous (glassy) materials, which
upon continued exposure to elevated temperatures (above about 800°C) might
devitrify, intitially forming magnesia-bearing phases (enstatite). At higher
temperatures, (above about 1000°C) crystalline phase silicas may occur. The
occurrence and extent of crystalline phase formation is dependent on the
duration and temperature of exposure, fiber chemistry and/or the presence of
fluxing agents. The presence of crystalline phases can be confirmed only through
laboratory analysis of the “hot-face” fiber.
IARC’s evaluation of crystalline silica states
“Crystalline silica inhaled in the form of quartz or cristobalite from
occupational sources is carcinogenic to humans (Group 1)” and additionally notes
“carcinogenicity in humans was not detected in all industrial circumstances
studied” (IARC Monograph Vol. 68, 1997). NTP lists all polymorphs of crystalline
silica amongst substances which may "reasonably be anticipated to be
carcinogens".
During removal operations, the use of a full face
respirator is recommended to reduce inhalation exposure along with eye &
respiratory tract irritation. A specific evaluation of workplace hazards and the
identification of appropriate respiratory protection is best performed, on a
case by case basis, by a qualified industrial hygiene professional.
The information contained herein is based on data considered to be accurate as of the preparation or revision date. It is provided in good faith and in compliance with state and federal regulations. No warranty or representation, express or implied is made as to the accuracy or completeness of this information. Other national, state and/or local regulations may apply.