MATERIAL SAFETY DATASHEET

MSDS-9
September 2, 2007
(845)-651-6600

ZIRCAR Ceramics, Inc.
P.O. Box 519
Florida, NY 10921

1. Product Identification

Trade Name:

Soluble Fiber Insulation

Chemical Name:

Mixture

Group 1

Synonym: Soluble Fiber Insulation Products

Molecular Formula: SiO2 · CaO · MgO

Types: Z-CAL/1800

Group 2 Synonym: Soluble Fiber Insulation Products Molecular Formula: SiO2 · MgO
Types: NKOM, UNIFORM B1, Z-MAG/2300
Group 3 Synonym: Soluble Fiber Blanket Molecular Formula: SiO2 · MgO
Types: Z-MAG-B  
Group 4 Synonym: Soluble Fiber Insulation Products Molecular Formula: SiO2 · MgO
Types: MAG-30, UNIFORM B2
Group 5 Synonym: Soluble Fiber Paper Molecular Formula: SiO2 · MgO
Types: Z-MAG-P  

2. Composition / Information on Ingredients

Component

Molecular Formula

CAS Number

Silica (amorphous)

SiO2

7631-86-9

Calcium Magnesium Silicate Fiber (amorphous)

SiO2· CaO · MgO

Mixture

Magnesium Silicate Fiber (amorphous)

SiO2· MgO

436083-99-7

Acrylic Latex   Mixture
Aluminum Sulfate   10043-01-3
Groups from Section One Components % by Weight
Group 1 Silica (amorphous) 21 - 25
Calcium Magnesium Silicate Fiber (amorphous) 75 - 79
Group 2 Silica (amorphous) 22 - 40
Magnesium Silicate Fiber (amorphous) 60 - 78
Group 3 Magnesium Silicate Fiber (amorphous) 100
Group 4 Silica (amorphous) 50 - 60
Magnesium Silicate Fiber (amorphous) 40 - 50
Group 5 Calcium Magnesium Silicate Fiber (amorphous) 80 - 90
Acrylic Latex 5 - 10
Aluminum Sulfate 0 - 5

EXPOSURE GUIDELINES

Silica (amorphous)

OSHA PEL as 8 hr TWA

20 mppcfa, 80 mg/m3

NIOSH PEL as 8 hr TWA

6 mg/m3

Canadian PEL as TWA

2/5 mg/m3 Total mass/Respirable Mass

ILDH Level by SCPC

3000 mg/m3

Carcinogenicity by ACGIH

Group 3

Calcium Magnesium Silicate Fiber (amorphous)

OSHA PEL as 8 hr TWA

Not established

ACGIH PEL as 8 hr TWA

Not established

Magnesium Silicate Fiber (amorphous)

OSHA PEL as 8 hr TWA

Not established

ACGIH PEL as 8 hr TWA

Not established

Particulates Not Otherwise Regulated, OSHA PEL as 8 hr TWA

Total Dust

15 mg/m³

Respirable Dust

5 mg/m³

Particulates Not Otherwise Classified (PNOC), ACGIH

Inhalable particulate:

10 mg/m³

Respirable particulate:

3 mg/m³

 

COMPONENTS OSHA PEL MANUFACTURER REG
Magnesium Silicate Fiber (amorphous)
Acrylic latex
Aluminum sulfate
None established

None established
None established
See Section 8 below**

None established
None established

3. Hazard Identification

Emergency Overview

TARGET ORGANS: Skin, eyes, and lungs

CAUTION: Handling or machining of these products may produce respirable dust particles. Dust may irritate eyes, skin respiratory tract.

Inhalation

Dust may cause irritation or soreness of throat and nose.

Eye Contact

Dust may cause temporary irritation or inflammation.

Skin Contact

May cause temporary dryness, irritation or rash.

Ingestion

Ingestion is unlikely. May cause gastrointestinal disturbances. Never induce vomiting without the advice of a physician.

Medical Conditions Aggravated by Exposure: Respiratory effects may be aggravated by smoking. Pre-existing respiratory problems may be aggravated by dust.

 

The Hazardous Materials Identification System (HMIS)-

Groups from Section One

Health

Flammability

Physical Hazard

Groups 1, 2 and 4 1* 0 0
Group 3 1 0 0
Group 5 1 1 0

Note: * denotes potential for chronic effects.

4. First Aid Measures

Inhalation: If respiratory tract irritation develops, move the person to a dust free location. Rinse mouth to clear throat and expel liquid. Blow nose to evacuate dust. Consult a physician if irritation persists.

Eye Contact: Products can be physical irritants to eyes. Do not rub eyes. Keep hands or contaminated body parts away from eyes. Remove contact lenses. Flush with water. If irritation persists, consult a physician.

Skin Contact: Products are irritants. Wash with soap and water. For dryness, a skin cream may be helpful. Do not apply anything to a rash. Consult a physician if irritation persists.

Ingestion: Drink plenty of water. Do not induce vomiting without advice of a physician. Seek medical attention.

Notes to Physicians: Skin and respiratory effects are the result of temporary, mild mechanical irritation; fiber exposure does not result in allergic manifestations.
 

5. Fire Fighting Measures

Materials are not combustible. Packaging and surrounding materials may be combustible.
Use extinguishing agent suitable for surrounding combustible materials.

6. Accidental Release Measures

Spill Procedures: Clean up procedures should minimize formation of airborne dusts. Remove dust by vacuuming using HEPA filtration where possible. or use wet sweeping or a dust suppressant where sweeping is necessary.

Release into Air: Prevent release of airborne particulates where possible.

Release into Water: Release into water is not appropriate. Not a regulated hazardous substance. Landfill dusts and debris consistent with local regulations.

7. Handling and Storage

Storage: These materials are stable and may be stored in a dry place indefinitely. Physical abrasion may produce small amounts of respirable dusts. Minimize airborne dusts by avoiding the unnecessary disturbance of materials

Normal Use: Materials are stable under normal use and are not expected to produce significant hazardous by-products or emissions.

Machining and Cutting: These materials may produce respirable and nuisance dusts when machined or cut. See section 8 for exposure controls and personal protection during machining or installation procedures.

High Temperature Conditions: Service significantly above the product design temperature may increase friability and the possibility of generating airborne fibers or particulates. While not considered problematic during use, airborne fibers may complicate removal activities. It is recommended that product use be carefully matched to design parameters.

After Service: The fibers used in Soluble Fiber Insulation may devitrify and form cristobalite (a form of crystalline silica) when used at temperatures above 1000°C for extended periods. Chronic exposure to respirable crystalline silica may lead to lung disease. IARC has concluded that "Crystalline silica inhaled in the form of quartz or crystobalite from occupational sources is carcinogenic to humans (Group 1)." OSHA has adopted a permissible exposure limit (PEL) for respirable crystobalite at 0.05 mg/m³. Appropriate ventilation and respiratory protection should be provided in compliance with OSHA standards. Strict adherence to recommended safe work practices is advised. Product removal must consider the possibility of usage above design temperatures. See section 8 for appropriate respiratory protection during removal.

Empty Containers: Product packaging may contain residue. Do not reuse.

8. Exposure Controls 

Engineering Controls:

Use dust suppression controls. Local exhaust ventilation, point of generation dust collection, and/or down-draft work stations to minimize airborne dust generation are recommended when machining product.

Respiratory Protection:

**There is no specific regulatory standard for Magnesium Silicate Fiber (amorphous) in the U.S. OSHA’s “Particulate Not Otherwise Regulated (PNOR)” standard [29 CFR 1910.1000, Subpart Z, Air Contaminants] applies generally; Total Dust 15 mg/m³; Respirable Fraction 5 mg/m³.
The following information is provided as a guide and reflects industry recommendations for control of dust.

PPE < 1.0 f/cc

No specific recommendation, use personal protective equipment based on local conditions.

PPE 1.0 f/cc to 5.0 f/cc

Half-face, air purifying respirator equipped with a high efficiency particulate air (HEPA) filter cartridge.

PPE 5.0 to 25 f/cc

Full-facepiece, air purifying respirator equipped with a high-efficiency particulate air (HEPA) filter cartridge

PPE > 25 f/cc

Full-facepiece, positive pressure, supplied air respirator.

PPE Other

Work clothes should be washed separately and the washing machine rinsed following use. If possible, do not take work clothes home following machining or removal activities that produce significant amounts of dust.

Skin Protection

Wear gloves, head coverings, and full body clothing to prevent skin irritation. Disposable clothing may be used. Store work clothes and street clothes separately.

Eye Protection

Wear safety glasses or chemical goggles to prevent eye contact. Do not wear contact lenses without goggles. Do not get dust or liquids into eyes. Have eye washing facilities available when using products.

These products are generally not hazardous during normal use. These guidelines are provided for special circumstances involved in machining , use and or after service removals.

See section 7 for after service and section 13 for disposal recommendations.

9. Physical/Chemical Properties

Group

Form

Appearance

Odor

Solubility in H2O

Melting point

1, 2 & 4 Rigid insulation shapes

White to Light Blue

Odorless

Soluble

1500-1550°C (2730-2820°F)

3 Flexible blanket
5 Flexible Paper

10. Stability and Reactivity

Conditions or materials to avoid: Avoid direct contact with strong acid environments.

Decomposition Products: Fibers contained in this product may form cristobalite when used at temperatures above 1000C for sustained periods of time. See section 7 for more information.

11. Toxicology

Epidemiology: The fibers used in these insulation products have not been the subject of epidemiological studies. Epidemiological studies related to other fiber chemistries of similar solubility have not identified a statistcally significant incidence of exposure-related respiratory disease.

Toxicology: These products have been the subject of limited testing.

A review of available scientific literature suggests an inverse relationship between dissolution rate and potential health effects; i.e. the higher the dissolution rate of a fiber the lower its potential to produce health effects. The dissolution rate of the fiber in these products has been determined through standardized in vitro testing. The dissolution rate of the fiber in these products is higher than that of other fiber types that have been tested in chronic animal studies and did not produce respiratory disease.

These products possesses a fiber chemistry within the regulatory (European Commission Directive 97/69/EC) definition as a "man-made vitreous (silicate) fiber with random orientation with alkaline oxide and alkaline earth oxide (Na2O + K2O + CaO + MgO + BaO) content greater than 18% by weight". The fiber in these products have been tested pursuant to EU protocol ECB/TM/26, rev. 7, Nota Q, Directive 97/69/EC. The results for the short term biopersistence test by inhalation (IH test) was 6 days; well below the regulatory threshold of 10 days cited in Directive 97/69/EC. Based on testing results, the fiber in these products is not regarded as potential carcinogens and they ARE EXEMPT from European classification as such. By virtue of these test results, these products ARE EXEMPT from European regulatory guidelines that require hazard warning labels with specific risk phrases citing respiratory disease potential. In addition, the fiber in these products have been tested in an independent laboratory, by intratracheal (IT test) instillation, under a protocol that was consistent with the requirements of the German Hazardous Substances Ordinance (BGBI. I pp. 1782, 2049, Third Amendment, Appendix V, No. 7). The half-life clearance of the fiber in these products was 32.7 days; well below the applicable regulatory thresholds. Based on the IT test results, Isofrax products ARE EXEMPT from the requirements of the German Ordinance.

The definition of "irritant" contained in the hazard communication standard, 29 CFR 1900.1200, Appendix A, is "...a reversible inflammatory effect on living tissue by chemical action...". The fiber in these products is an inert material which doesn't interact chemically with exposed skin. However, there is a possibility that exposure to this product may cause temporary mechanical irritation to the eyes, skin or respiratory tract (nose, throat, lungs). This temporary irritation can be mitigated with proper handling practices designed to limit exposure and the use of protective clothing (glasses, gloves, clothing).

This product has not been specifically evaluated by any regulatory authority or other classification entity, such as the International Agency for Research on Cancer (IARC) or the National Toxicology Program (NTP). Other types of man-made vitreous fibers (MMVF) have been evaluated and subsequently classified as potential carcinogens. Various classifications, such as "possible carcinogen", "probable carcinogen", and "reasonably anticipated to be a carcinogen" have been given to other MMVF's.
 

12. Ecological Information

Ecotoxicological Information: No ecological concerns have been identified.

.13. Disposal Information

Waste Management: To prevent waste materials from becoming airborne during waste storage, transportation and disposal, a covered container or plastic bagging is recommended.

Disposal: The fiber in these products, as manufactured, is not classified as a hazardous waste according to Federal regulations (40 CFR 261). Any processing, use, alteration or chemical additions to the product, as purchased, may alter the disposal requirements. Under Federal regulations, it is the waste generator's responsibility to properly characterize a waste material, to determine if it is a "hazardous" waste. Disposal regulations vary. Check local, regional, state or provincial regulations to identify all applicable disposal requirements.

European Union: Waste from these products is not classified as “hazardous” or “special” under European Union regulations. Disposal is permitted at landfills licensed for industrial waste.
 

14. Transportation Information

Not regulated hazardous substances, no specific regulations apply.

15. Regulatory Information

US Federal Regulations:

EPA: Superfund Amendments and Reauthorization Act (SARA) Title III - This product does not contain any substances reportable under Sections 302, 304, 313, (40 CFR 372). Sections 311 and 312 (40 CFR 370) apply (delayed hazard).
Toxic Substances Control Act (TSCA) - All substances in this product are listed, as required, on the TSCA inventory.
Comprehensive Environmental Response, Compensation and Liability Act (CERCLA) and the Clean Air Act (CAA) - The fiber in these products have an average diameter greater than one micron and thus is not considered a hazardous air pollutant.
OSHA: Comply with Hazard Communication Standards 29 CFR 1910.1200 and 29 CFR 1926.59 and the Respiratory Protection Standards 29 CFR 1910.134 and 29 CFR 1926.103.
States: The fiber in these products is not known to be regulated. However, state and local OSHA and EPA regulations may apply to these products. If in doubt, contact your local regulatory agency.

International Regulations:

Canada: Canadian Workplace Hazardous Materials Information System (WHMIS):
No Canadian Workplace Hazardous Materials Information System (WHMIS) categories apply to this product.
Canadian Environmental Protection Act (CEPA) - All substances in this product are listed, as required, on the Domestic Substance List (DSL)
European Union: European Directive 97/69/EC - By virtue of testing results, the fiber in these products has been exempted from classification and labeling as a potential carcinogen.

 

16. Other

After-Service Insulation Removal

As produced, the fiber in these products are vitreous (glassy) materials, which upon continued exposure to elevated temperatures (above about 800°C) might devitrify, intitially forming magnesia-bearing phases (enstatite). At higher temperatures, (above about 1000°C) crystalline phase silicas may occur. The occurrence and extent of crystalline phase formation is dependent on the duration and temperature of exposure, fiber chemistry and/or the presence of fluxing agents. The presence of crystalline phases can be confirmed only through laboratory analysis of the “hot-face” fiber.


IARC’s evaluation of crystalline silica states “Crystalline silica inhaled in the form of quartz or cristobalite from occupational sources is carcinogenic to humans (Group 1)” and additionally notes “carcinogenicity in humans was not detected in all industrial circumstances studied” (IARC Monograph Vol. 68, 1997). NTP lists all polymorphs of crystalline silica amongst substances which may "reasonably be anticipated to be carcinogens".

During removal operations, the use of a full face respirator is recommended to reduce inhalation exposure along with eye & respiratory tract irritation. A specific evaluation of workplace hazards and the identification of appropriate respiratory protection is best performed, on a case by case basis, by a qualified industrial hygiene professional.

The information contained herein is based on data considered to be accurate as of the preparation or revision date. It is provided in good faith and in compliance with state and federal regulations. No warranty or representation, express or implied is made as to the accuracy or completeness of this information. Other national, state and/or local regulations may apply.